BHDDF350型联轴器失效分析及改进设计

联轴器在旋转过程中连续传递扭矩且具备一定缓冲和减振的保护作用,而又不改变初始旋转方向和扭矩大小,BHDDF350型联轴器是某型矿用减速机与电机之间的扭矩传动部件。从该型联轴器的运行工况、结构分布、损坏形式等方面查找并分析了其失效原因,依据其受力分析提出了改进型设计方案,以供业内参考。改进设计后的联轴器,弹性块受力均匀,且最大受力降比30%以上,可有效延长联轴器的整体使用寿命,减少了煤矿井下日常的维护工作量。     

Benchmark value determination of energy efficiency indexes for coal-fired power units based on data mining methods

The operational optimisation of coal-fired power units is important for saving energy and reducing losses in the electric power industry. One of the key issues is how to determine the benchmark values of the energy efficiency indexes of the units. Therefore, a new framework for determining these benchmark values is proposed, based on data mining methods. First, the energy efficiency key performance indicators (KPIs) associated with the net coal consumption rate (NCCR) were selected based on the domain knowledge. Second, the decision-making samples with minimal NCCR were acquired with the fuzzy C-means (FCM) clustering algorithm, and the corresponding clustering centres were employed as the benchmark values. Finally, based on the support vector regression (SVR) algorithm, the target values of the NCCR were obtained with the KPIs as input, and the energy saving potential was evaluated by comparing the target values with the historical values of the NCCR. An actual on-duty 1000 MW unit was taken as study unit, and the results show that the energy saving potential is remarkable when the operators adjust the KPIs based on the calculated benchmark values.     

枞树型核电轮槽精铣刀制造技术优化设计

以枞树型叶根精铣刀为例,阐述了可换硬质合金型线刀体和刀片精铣刀的优化设计、制造工艺、建模及优化设计,进行切削过程加工策略优化和加工过程模拟,设计制造了锥柄专用工装及检测环规、磨削刀片后角专用工装,采用NUMROTO软件编制刀片加工工步。该项目研制的可换刀片精铣刀型线精度完全能达到进口铣刀水平,能满足大部分轮槽与叶根加工对型线精度的要求,可以大幅度节约刀具费用。     

10MW级深冷液化空气储能发电系统自动启动控制方法研究

以10 MW级深冷液化空气储能发电系统为研究对象,简要介绍了技术原理、系统构成、主要设备及工艺流程,并从自动控制视角,分别设计了储、释能阶段的启动方法。基于该自动启动方法,可完成储能阶段空气净化及压缩、空气液化、储热和蓄冷子系统的联合运行以及释能阶段储热、蓄冷和膨胀发电子系统的联合运行,实现了储能阶段自动达到额定出液量及释能阶段自动满足额定发电量的需求,提高了能量型机械储能系统对电网负荷变化的响应速度。     

汽爆秸秆对磷矿粉溶解作用及其溶解残渣对小麦生长的影响

为探究生物质对磷矿粉的溶解作用，以玉米秸秆为原料，利用蒸汽爆破（汽爆）技术释放有机酸，在高温水热条件下溶解磷矿粉并制备含磷腐殖酸。通过实验对汽爆秸秆溶解磷矿粉工艺进行了探究及优化，并利用傅里叶红外光谱（FT-IR）、扫描电子显微镜（SEM）和X射线荧光光谱（XRF）进行分析和表征。研究结果表明：15 g汽爆秸秆与1 g磷矿粉以及75 mL水在170℃、加入10% CaCl₂的条件下，反应3 h的溶磷量为1.46 mg/g（以秸秆质量计，下同）。加入与磷矿粉相同质量的NaHSO₄后可使体系pH值降低至2，pH值的降低是磷溶出的关键因素，溶磷量提高为13.10 mg/g。溶磷后的秸秆制备腐殖酸作为小麦盆栽肥料，用量0.2%时，小麦株高、根长、叶绿素含量和相对电导率均显著高于空白组。     

Power flow calculation for a distribution system with multi-port PETs: an improved AC-DC decoupling iterative method

Recently, power electronic transformers (PETs) have received widespread attention owing to their flexible networking, diverse operating modes, and abundant control objects. In this study, we established a steady-state model of PETs and applied it to the power flow calculation of AC–DC hybrid systems with PETs, considering the topology, power balance, loss, and control characteristics of multi-port PETs. To address new problems caused by the introduction of the PET port and control equations to the power flow calculation, this study proposes an iterative method of AC–DC mixed power flow decoupling based on step optimization, which can achieve AC–DC decoupling and effectively improve convergence. The results show that the proposed algorithm improves the iterative method and overcomes the overcorrection and initial value sensitivity problems of conventional iterative algorithms.     

Impact strength elastomer composites based on polystyrene components separated from waste electrical and electronic equipment

The reuse of plastic components of waste electrical and electronic equipment (WEEE) is an important concern both for environmental issues and to preserve the material resources, with minimum energy consumption. Considering that polystyrene fraction was reported as approximate 80% of the total amount of WEEE plastic, this article aims to evaluate the recycling of this fraction, without separation by components, by melt compounding with styrene-butadiene block-copolymer (SBS) and hydrogenated and maleinized SBS, the blend of the two elastomers acting both as an impact modifier and compatibilizer. The composites are characterized by mechanical analysis, impact tests, dynamic mechanical analysis, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, energy dispersive X-ray analysis, and X-ray diffraction. The recycling conditions of the polystyrene fraction as composites without eliminating the WEEE additives for improved UV and flame resistance, with physical mechanical properties comparable to those of high-impact polystyrene resulted from the study. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48329.     

Experimental investigation of power management and control of a PV/wind/fuel cell/battery hybrid energy system microgrid

This paper presents an experimental study of a standalone hybrid microgrid system. The latter is dedicated to remote area applications. The system is a compound that utilizes renewable sources that are Wind Generator (WG), Solar Array (SA), Fuel Cell (FC) and Energy Storage System (ESS) using a battery. The power electronic converters play a very important role in the system; they optimize the control and energy management techniques of the various sources. For wind and solar subsystem, the speed and Single Input Fuzzy Logic (SIFL) controllers are used respectively to harvest the maximum power point tracking (MPPT). To maintain a balance of energy in the hybrid system, an energy management strategy based on the battery state of charge (SOC) has been developed and implemented experimentally. The AC output voltage regulation was achieved using a Proportional Integral (PI) controller to supply a resistive load with constant amplitude and frequency. According to the obtained performances, it was concluded that the proposed system is very promising for potential applications in hybrid renewable energy management systems.     

热处理工艺对TC4钛合金冲击磨损性能的影响

研究了退火和固溶时效处理对热轧态TC4钛合金的力学性能和组织的影响,并考察了其冲击磨损性能。结果表明:退火处理后试样组织中转变β相增加,强度、塑性和韧性均较热轧态有所提升;而固溶时效处理后试样组织的晶粒细化且尺寸更为均匀,同时具有最高的强度,而塑性和韧性则较热轧态有所降低。经过10 h的冲击磨损试验后,退火态试样的磨损率最低,而固溶时效态试样的磨损率最高。通过磨损断口观察发现退火态试样表面冲刷犁沟较短,且终点处存在合金的塑性堆积,同时磨损面组织发生塑性变形,晶粒延展拉长。退火态试样较高的塑性和韧性有助于吸收冲击能量,因此表现出较好的耐冲击磨损性能。     

苏通GIL运输专用机具动力电池类型探讨

GIL运输专用机具是为安全、可靠、高效地完成苏通GIL综合管廊工程GIL单元的运输任务而研制的专用机具,其中动力电池系统设计是整机设计的重点之一。通过对各种常见动力电池优缺点的分析,并结合苏通GIL运输专用机具对动力电池的需求分析,确定了动力电池系统的技术路线,为苏通GIL运输专用机具的研制提供了坚实的基础。